Whether you're developing a new product or tackling a complex production challenge, we can work from specifications, drawings, photos, or even just an idea to bring your concept to life and assess its viability.
Based at our manufacturing facility in Mere, Wiltshire, Hillbrush combines over100 years of experiencewith a state-of-the-art plastic moulding operation. We manufacture high-quality plastic components for UK businesses, supported by a range of value-added services.
Why choose Hillbrush:
UK-based design-to-manufacture capabilities
Re-shoring benefits for improved cost and quality control
Dedicated technical support
Proven manufacturing expertise
Our Services Include
Initial Design
Prototype Development
Manufacture
Distribution
Design For Manufacture
We help optimise your product for efficient, cost-effective production from concept through to manufacture.
Our capabilities:
Concept to manufacture
Rapid prototyping
Material and process selection
Collaboration with your team or full in-house design
Value-Added Services
Printing and branding
Assembly
Packing and labelling
Warehousing & Distribution
Warehousing and Shopify-linked fulfilment for streamlined delivery.
End-to-End Solution
From design to delivery, we provide a complete manufacturing service.
UK Based Injection Moulding
Our dedicated plastic moulding facility offers capacities up to1000 tonnes, supporting both small and high-volume production.
Machine range:
1 × 90 tonne
2 × 160 tonne
2 × 200 tonne
3 × 380 tonne
2 × 1000 tonne
We specialise inpolypropylene, nylon, and glass-reinforced materials, using bothvirgin and recycled plastics.
Our operation includes automated material handling and dosing systems for precise colour and additive control, including antimicrobial and metal-detectable options.
Key benefits:
Tight tolerances
Fast turnaround
High production capacity
Optimised cooling to reduce cycle times
We can produce components froma few grams up to 4.4 kgacross a wide range of thermoplastics.
Product Branding
We offer in-house branding and finishing services to complete your product:
Product printing and logo application
Assembly
Conditioning, packing and labelling
Branding capabilities:
In-house printing on plastic products
Hot branding and pad printing options
Maximum brand area: 90mm × 65mm
Maximum print area: 70mm × 70mm
Please note: bespoke setup charges and minimum order quantities apply. Lead times typically 8–12 weeks following artwork approval.
Case Study
At the start of 2020 Hillbrush started to manufacture, package and distribute SureCav cavity wall spacer system. This building and construction trade innovation has proven extremely successful and demand has grown for both the SureCav25 and SureCav50 solutions. Hillbrush now operate two 1,000 tonne moulding machines allowing flexibility in stock control as seasonal demand dictates.
We use a variety of sourced materials, including POM, PA66, PP, ABS, Polycarbonate, GPPS, HIPS and HDPE. Speak to a member of our team to learn more about the materials we use
Our Sustainability
We constantly strive to reduce our carbon footprint and recycle and reduce waste to minimise the impact on the environment.
Compliance Certification
Hillbrush is passionate about providing the highest level of customer service and producing superior quality products. Hillbrush are ISO 9001 certified.
Design & Manufacture
We have an expert in-house product design and development team. We are able to provide quotations for mould tool design and manufacture and can project manage the entire process for you.
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